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You did not say what problem you were having, is the photoresist not coming off? Probably getting too hot during metal dep- need to slow down dep rate.<br>
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Is the deposited metal coming off as well? Need to plasma etch the “open” area with a short O2 clean before deposition.<br>
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Good luck....<br>
<br>
Charles Ellis, retired<br>
Formally Auburn University Microlab Manager
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<div id="divRplyFwdMsg" dir="ltr"><font face="Calibri, sans-serif" style="font-size:11pt" color="#000000"><b>From:</b> labnetwork-bounces@mtl.mit.edu <labnetwork-bounces@mtl.mit.edu> on behalf of Kamal Yadav <kamal.yadav@gmail.com><br>
<b>Sent:</b> Friday, January 4, 2019 7:37:01 PM<br>
<b>To:</b> Mark K Mondol<br>
<b>Cc:</b> labnetwork@mtl.mit.edu<br>
<b>Subject:</b> Re: [labnetwork] Metallization on rough ceramic substrates</font>
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<div dir="ltr">Dear Aditi,
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<div>Are you observing undercut in your resist profile before you put metal. Without sufficient undercut [~ 1um] lift off would be challenging regardless of other issues. </div>
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<div>The total resist stack should be > 3X the metal you intend to deposit. If you are using LOR, the LOR thx should be > 1.4 times the metal thickness. Bilayer lithography [LOR + Imaging], is little better option for lift off, [however you can still do with
single layer provided you have undercut]. The imaging resist to LOR thickness ratio is usually 3:1 or 4:1. I observed it to be a little more challenging in process with ratio of 1:1 or 1:2 as advertised in the LOR datasheets.</div>
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<div>Thanks,</div>
<div>Kamal</div>
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<div dir="ltr">On Fri, Jan 4, 2019 at 7:52 PM Mark K Mondol <<a href="mailto:mondol@mit.edu">mondol@mit.edu</a>> wrote:<br>
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<p>I agree with Noah Clay, he identifies the issues correctly, in my view.</p>
<p>I would add that a general rule of thumb for liftoff is to spin resist about 3X thicker than the metal layer you want to liftoff.</p>
<p>Regards,</p>
<p>Mark K Mondol <br>
</p>
<div class="gmail-m_3904853039364512131moz-cite-prefix">On 1/4/2019 2:16 PM, Noah Clay wrote:<br>
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<div class="gmail-m_3904853039364512131moz-text-html" lang="x-unicode">Hello Adithi,
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<div>As you know, ceramics can be quite porous and metal adhesion can be diminished by surface/internally adsorbed water, organics, etc. Therefore, you may consider deep solvent cleaning, other surface treatments as appropriate (e.g., plasma) for your material
and a lengthy dehydration bake prior to resist application. If pre-resist cleaning proves ineffective, then after resist development, you may consider O2 plasma or, if available, in-situ ion bombardment. Lastly, given the rough topography of your substrate,
there may be undeveloped or underexposed pockets of resist on the substrate, which necessitate optimizing bake, exposure and develop conditions.</div>
<div><br>
</div>
<div>As for HMDS (mainly used for Si), without knowing the type of ceramic you’re using, I can’t say that it will be effective as an adhesion promoter. I very humbly/respectfully disagree with previous comments that HMDS is used mostly for etching, but agree
that<span style="background-color:rgba(255,255,255,0)"> to facilitate liftoff, </span>a relatively thick LOR layer should be spun and baked before application of imaging resist.</div>
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<div>Best,</div>
<div>Noah Clay</div>
<div><i><br>
</i></div>
<div><i>Singh Center for Nanotechnology </i></div>
<div><i>University of Pennsylvania </i></div>
<div><i>Philadelphia, PA</i><br>
<br>
<div id="gmail-m_3904853039364512131AppleMailSignature" dir="ltr">Sent from my iPhone</div>
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On Jan 4, 2019, at 08:51, Hitesh Kamble <<a href="mailto:hit.kamble@gmail.com" target="_blank">hit.kamble@gmail.com</a>> wrote:<br>
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<div dir="auto">Hello Adithi,
<div dir="auto"> In case of HMDS ,it will improve adhesion but resists will not remove easily from surafce.HMDS is mostly use in etching. Since you're having rough surface, <span style="font-family:sans-serif">Instead of HMDS use LOR 3B or say liftOFF resists
which helps to improve liftoff process.</span></div>
<div dir="auto"><span style="font-family:sans-serif">Also for 250nm metallization you need more than 2um thick resists.</span></div>
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</span></div>
<div dir="auto"><span style="font-family:sans-serif">We did not do this on ceramic samples exactly but successfully did liftoff on etched/textured glass and etched samples(roughness more than~400nm).</span></div>
<div dir="auto"><span style="font-family:sans-serif">Following are my suggestions:</span></div>
<div dir="auto"><span style="font-family:sans-serif">-Time Interval between litho and deposition should be lowest as possible</span></div>
<div dir="auto"><span style="font-family:sans-serif">- Dehydration at higher temp and for longer time.</span></div>
<div dir="auto"><font face="sans-serif">-LOR 3B coating at lower rpm and gradually increase rpm.</font></div>
<div dir="auto"><font face="sans-serif">-Keep sample in Remover PG and heat at 80C for 5min or more if metal not lifted,(Sonication not recquired in most cases)</font></div>
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<div dir="auto"><font face="sans-serif">Thanks,</font></div>
<div dir="auto"><font face="sans-serif">Hitesh Kamble</font></div>
<div dir="auto"><font face="sans-serif">IITBNF-IIT Bombay</font></div>
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<div dir="ltr">On Fri 4 Jan, 2019, 6:08 PM ADITHI U <<a href="mailto:uadithi@iisc.ac.in" target="_blank">uadithi@iisc.ac.in</a> wrote:<br>
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<p style="margin-top:0px;margin-bottom:0px">Dear All,</p>
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<p style="margin-top:0px;margin-bottom:0px"> We are having difficulties in doing metal(Ti/Pt) lift off on ceramic substrates. Does any of you have experience on fabricating metal patterns on the rough Ceramic Substrates. Below are the details of the process
done.</p>
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<p style="margin-top:0px;margin-bottom:0px"> The roughness of the ceramic substrates were approximately 400nm. We had used HMDS as adhesion promoter for lithography, the thickness of the Photoresist was ~ 1.5um.The thickness of the Ti/Pt layer was ~ 250nm.
Immediately after lithography the deposition was done followed by 48 hours of lift off(Acetone) process. Ultrasonication(5-10mins) in Acetone was done after 48hours. </p>
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<pre style="white-space:pre-wrap;font-size:9pt"><span style="font-size:9pt;font-family:"Arial Black",Arial,sans-serif"><font color="#ff0000"><span style="color:rgb(0,0,0)"><b><span style="color:rgb(34,34,34);font-family:arial,sans-serif;font-size:small">Best Regards</span><span class="gmail-m_3904853039364512131m_-8304701522397863792HOEnZb"><font color="#888888">
</font></span></b><span class="gmail-m_3904853039364512131m_-8304701522397863792HOEnZb"><font color="#888888"><div style="color:rgb(34,34,34);font-family:arial,sans-serif;font-size:small"><b>
Adithi.U
Senior Facility Technologist,
National Nano Fabrication Centre,
CeNSE, Indian Institute of Science
Bangalore</b></div></font></span></span></font></span></pre>
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<pre class="gmail-m_3904853039364512131moz-signature" cols="72">--
Mark K Mondol
Assistant Director NanoStructures Laboratory
And
Facility Manager
Scanning Electron Beam Lithography Facility
Bldg 36 Room 229
<a class="gmail-m_3904853039364512131moz-txt-link-abbreviated" href="http://www.rle.mit.edu/sebl" target="_blank">www.rle.mit.edu/sebl</a>
<a class="gmail-m_3904853039364512131moz-txt-link-abbreviated" href="mailto:mondol@mit.edu" target="_blank">mondol@mit.edu</a>
office - 617-253-9617
cell - 617-224-8756</pre>
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<div>Thanks,<br>
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<div>Kamal </div>
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